1016284, M&S, 1992, Carryall I and II Service Manual

1016284, M&S, 1992, Carryall I and II Service Manual

 

1016284, M&S, 1992, Carryall I and II Service Manual Gasoline and Electric Vehicles, 300 Pages, $54.95

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CONTENTS
SAFETY SECTION
Safety
VEHICLE SPECIFICATIONS SECTION
Vehicle Specifications
GENERAL INFORMATION SECTION
Model Identification
Pre-Operation Checklist
Performance Inspection
Controls – Carryall I Electric, Carryall II Electric, Carryall VI Electric, Carryall I Gasoline and Carryall II Gasoline Vehicles
Driving Instructions – Carryall I Electric, Carryall II Electric, Carryall VI Electric, Carryall I Gasoline and Carryall II Gasoline Vehicles
Controls – Carryall II Plus and Carryall VI Gasoline Vehicles
Driving Instructions – Carryall II Plus and Carryall VI Gasoline Vehicles
Bed Latch
Loading and Unloading
Towing a Trailer
Transporting on a Trailer
Storage – Gasoline Vehicle
Storage – Electric Vehicle
Maintenance
PERIODIC MAINTENANCE SECTION
Periodic Service Schedule – Gasoline Vehicle
Periodic Service Schedule – Electric Vehicle
Periodic Lubrication Schedule – Gasoline Vehicle
Periodic Lubrication Schedule – Electric Vehicle
Vehicle Capacities
Engine Oil – Gasoline Vehicle
BODY AND TRIM SECTION
General Information
Front Body Repair
Seat
Front Body
Tilt Bed – Carryall I, II and II Plus
Flat Bed – Carryall VI
Flat Bed Trim – Carryall VI
Access Door – Carryall VI
Body and Trim, Continued:
Side Door – Carryall VI
Rear Fender – Carryall I, II and II Plus
Tailskirt – Carryall I, II and II Plus
Rear Fender – Carryall VI
Tailskirt – Carryall VI
ACCELERATOR AND BRAKE PEDAL GROUP SECTION
General Information
Pedal Group Adjustment
Pedal Group Disassembly and Assembly
WHEEL BRAKE ASSEMBLIES SECTION
Brake Shoe Removal
Brake Assembly Cleaning (Self-Adjusting Brakes)
Brake Shoe Installation (Self-Adjusting Brakes)
Brake Adjustment (Self-Adjusting Brakes)
Brake Assembly Cleaning (Manually Adjusted Brakes)
Brake Shoe Installation (Manually Adjusted Brakes)
Rear Brake Cable Adjustment (Manually Adjusted Brakes)
Front Brake Cable Adjustment (Manually Adjusted Brakes)
Brake Assembly
Front Brake Cable
STEERING AND FRONT SUSPENSION SECTION
General Information – Steering
Steering Wheel
Steering Column
Steering Adjustment
Rack and Pinion
Tie Rod and Drag Link
Front Suspension
Lubrication
Wheel Alignment
Front Suspension Components
Front Wheel Bearings and Hubs
WHEELS AND TIRES SECTION
General Information
Wheel Removal
Wheel Installation
Removing the Tire from the Rim
Repairing a Tire
Installing the Tire on the Rim
UNITIZED TRANSAXLE SECTION
General Information
Lubrication
Axle Shaft
Axle Bearing
Removing the Unitized Transaxle
Unitized Transaxle Disassembly
Component Disassembly
Inspect Unitized Transaxle Components
Component Assembly
Unitized Transaxle Assembly
Unitized Transaxle Installation
Forward and Reverse Shifter Cable
TROUBLESHOOTING THE GASOLINE VEHICLE SECTION
Troubleshooting Guide
ELECTRICAL SYSTEM – FE 290 GASOLINE VEHICLES SECTION
General Information
FE 290 Gasoline Vehicle Electrical Circuits
Circuit Testing
Test Procedures
Electrical System Components
Starter/Generator
Voltage Regulator
Key Switch
Solenoid
Fuse
Limit Switches
Neutral Lock-out Cam
Reverse Warning Buzzer
Oil Warning Light
Fuel Gauge
Fuel Sending Unit
RPM Limiter
Igniter
Ignition Coil
Oil Sending Unit
Battery
Ground Straps
Circuit Testing
Test Procedures
Electrical System Components
Starter/Generator
Voltage Regulator
Key Switch
Solenoid
Fuse
Limit Switches
Neutral Lock-out Cam
Reverse Warning Buzzer
Oil Warning Light
Fuel Gauge
Fuel Sending Unit
RPM Limiter
Igniter
Ignition Coil
Oil Sending Unit
Relay
Headlight
Taillight
Voltage Limiter
Light Switch
Dimmer Switch
Park Brake Limit Switch
Horn
Horn Switch
Battery
FE 290 ENGINE SECTION
General Information
Special Tools
Mechanical Systems
Electrical System
Lubrication System
Spark Plug
Engine Mounting and Inner Frame (See Rear Suspension – Section)
Rebuilding the Cylinder Head
Crankcase
Cylinder Block
Engine Assembly
Service Specifications
Specifications for Resizing Cylinder Bore
Torque Specifications
Adjustments and Settings
General Information
Unitized Transaxle
Automatic Compression Release Valve (ACR)
Lubrication System
Hydraulic Lifters
Spark Plug
Engine Mounting Plate and Inner Frame (See Rear Suspension – Section)
Cylinder Head
Crankcase
Cylinder Block
Engine Assembly (See Section 13A—FE 290 Engine
Specifications for Resizing Cylinder Bore
Torque Specifications
Adjustments and Settings
FUEL SYSTEM SECTION
General Information
How the Carburetor Works
Carburetor
Main Jet Elevation/Size Chart
Engine Control Linkage
Choke and Intake System
Fuel Filters
Fuel Pump
Fuel Tank
Fuel Lines
Fuel Tank Vent
EXHAUST SYSTEM SECTION
General Information
Muffler
TORQUE CONVERTER SECTION
General Information
Troubleshooting
Drive Belt
Drive Clutch
Driven Clutch
Clutch Alignment
TRANSMISSION AND GOVERNOR SECTION
General Information
Lubrication
Transmission and Governor,
Forward and Reverse Shifter Cable
REAR SUSPENSION – GASOLINE VEHICLE SECTION
General Information
Shock Absorbers
Multi-Leaf Springs
The Snubber
Stabilizer Bar
ELECTRICAL SYSTEM
General Information
The On-Board Computer
PowerDrive Vehicle Electrical Circuits
Troubleshooting Guide
Circuit Testing
Headlights
Taillights
Voltage Limiter
Light Switch
Dimmer Switch
Park Brake Switch
Brake Pedal Switch
Horn
Horn Switch
The Key Switch
Forward and Reverse Switch
Forward and Reverse Limit Switches
The Reverse Buzzer
The Solenoid
On-Board Computer
Solid State Speed Controller
Charger Receptacle
Receptacle Fuse Link
Continuously Variable Potentiometer
Multi-Step Potentiometer
Battery Warning Light
BATTERIES SECTION
General Information
Common Misconceptions about Batteries
Replacing Batteries
Battery Care
Battery Charging
Battery Testing
Battery Troubleshooting Chart – 36 and 48 Volt
Battery Storage
Charging Battery Pack with Low Voltage
POWERDRIVE BATTERY CHARGER SECTION
General Information
Battery Warning Light
The Charge Circuit
Charger Installation and Use
Checking Battery Condition after a Charge Cycle
Troubleshooting
Test Procedures
Plug and Receptacle Replacement
Charger Cord Replacement
Charger Repairs
Heat Sink
Transformer
Ammeter
Fuse Link
Charger Relay
Charger AC Circuit Breaker
Charger AC Cord
On Board Charger with Reel
Troubleshooting the On Board Charger
MOTOR SECTION
General Information
External Motor Testing
Motor Removal
Motor Disassembly
Testing and Inspecting Individual Components
Reconditioning the Motor
Motor Assembly
Motor Installation
TRANSAXLE – ELECTRIC VEHICLE AND PRE-UNITIZED VEHICLE SECTION
General Information
Lubrication
Transaxle – Electric Vehicle and Pre-unitized Vehicle, Continued:
Axle Shaft
Axle Bearing
Removing the Transaxle
Disassembly, Inspection, and Assembly of the Transaxle
Shimming the Transaxle
Installation of the Transaxle
REAR SUSPENSION – ELECTRIC VEHICLE SECTION
General Information
Shock Absorbers
Multi-Leaf Springs

 

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