102345401, M&S, 2003, Bobcat 2100-2100S Service Manual

102345401, M&S, 2003, Bobcat 2100-2100S Service Manual

 

102345401, M&S, 2003, Bobcat 2100-2100S Service Manual S/N 522711001 / 524411001 & above, 384 Pages, $65.95

Would you like to buy this manual? Send us an email including the manual part number and the ship to address. We’ll get back to you with a price that includes postage. Note: We can invoice in any currency via Paypal saving you the cost of exchange.

 

SECTION 1 – SAFETY
General Warning
SECTION 2 – VEHICLE SPECIFICATIONS
SECTION 3 – GENERAL INFORMATION
General Information
Serial Number Identification
Storage
Preparing the Vehicle for Extended Storage
To Return Vehicle to Service
SECTION 4 – BODY AND TRIM
Cleaning the Vehicle
Front Body Repair
Abrasions and Haze
Light Scratches
Large Scratches and Abrasions
Front Body Components
Dashboard Removal
Dashboard Installation
Front Body Removal
Front Fender Removal
Front Fender Installation
Front Body Installation
Seat Adjustment
Front Seat Support
Front Seat Support Removal
Front Seat Support Installation
Rear Seat Support
Rear Seat Support Removal
Rear Seat Support Installation
Page IV Bobcat 2100/2100S Service Manual
Cargo Bed
Cargo Bed Removal
Cargo Bed Installation
Bed Stop Bumper Adjustment
Rear Fender Removal
Rear Fender Installation
Tailskirt Removal
Tailskirt Installation
Receiver Hitch Removal
Receiver Hitch Installation
Floor Mat Installation
SECTION 5 – ACCELERATOR AND BRAKE PEDAL ASSEMBLIES
Brake Pedal Removal
Brake Pedal Installation
Brake Pedal Adjustment
Accelerator Pedal
Accelerator Pedal Removal
Accelerator Pedal Installation
Accelerator Pedal Adjustment
SECTION 6 – MC012C-AS00 TRANSAXLE: HYDRAULIC AND PARK BRAKE SYSTEMS
Brake System Inspection
Brake System Troubleshooting
Brake Drum Removal
Front Wheel Brake Drum Removal
Rear Wheel Brake Drum Removal
Brake Shoe Removal
Front Brake Shoe Removal
Rear Brake Shoe Removal
Brake Cluster Inspection and Cleaning
Brake Shoe Installation
Front Brake Shoe Installation
Rear Brake Shoe Installation
Bobcat 2100/2100S Service Manual Page V
Brake Drum Installation
Front Wheel Brake Drum Installation
Rear Wheel Brake Drum Installation
Brake Cluster Assembly Replacement
Front Brake Cluster Assembly Removal
Front Brake Cluster Assembly Installation
Rear Brake Cluster Assembly Removal
Rear Brake Cluster Assembly Installation
Wheel Cylinder Replacement
Front Wheel Cylinder Removal
Front Wheel Cylinder Installation
Rear Wheel Cylinder Removal
Rear Wheel Cylinder Installation
Brake Shoe Adjuster Replacement
Front Brake Shoe Adjuster Removal
Front Brake Shoe Adjuster Installation
Rear Brake Shoe Adjuster Removal
Rear Brake Shoe Adjuster Installation
Hydraulic Line and Hose Replacement
Front Brake Line Removal
Front Brake Line Installation
Front Brake Hose Assembly Removal
Front Brake Hose Assembly Installation
Rear Brake Line Removal
Rear Brake Line Installation
Rear Brake Hose Removal
Rear Brake Hose Installation
Master Cylinder and Bell Crank Replacement
Bell Crank Removal
Bell Crank Installation
Master Cylinder Removal
Master Cylinder Installation
Bleeding the Hydraulic Brake System
Purging the Hydraulic System
Filling the Hydraulic System
Park Brake System
Park Brake Cable Removal
Park Brake Cable Installation
Park Brake Handle Removal
Park Brake Handle Installation
Park Brake Adjustment
Page VI Bobcat 2100/2100S Service Manual
SECTION 7 – STEERING AND FRONT SUSPENSION
Steering Wheel
Steering Wheel Removal
Steering Wheel Installation
Steering Column
Steering Column Removal
Steering Column Disassembly
Steering Column Assembly
Steering Column Installation
Rack and Pinion
Rack and Pinion Removal
Rack and Pinion Disassembly
Rack and Pinion Assembly
Rack and Pinion Installation
Front Suspension
Lubrication
Wheel Alignment
Front Suspension Components
Kingpin and Steering Spindle Removal
Kingpin and Steering Spindle Installation
A-Arm Removal
A-Arm Installation
Shock Absorber Removal
Shock Absorber Installation
Front Wheel Bearings and Hubs
Front Wheel Free Play Inspection
Front Wheel Bearings and Hub Removal
Front Wheel Bearings and Hub Installation
SECTION 8 – WHEELS AND TIRES
General Information
SECTION 9 – REAR SUSPENSION
Shock Absorbers
Shock Absorber Removal and Inspection
Shock Absorber Installation
Multi-Leaf Springs
Multi-Leaf Spring Removal
Multi-Leaf Spring Installation
Bobcat 2100/2100S Service Manual Page VII
Snubber
Snubber Removal
Snubber Installation
SECTION 10 – PERIODIC MAINTENANCE
Periodic Service Schedule
Periodic Lubrication Schedule
Master Cylinder
Brake Fluid
Engine Oil
Engine Oil Level Check
Engine Oil and Filter Change
Oil Viscosity
Fueling Instructions
Battery
SECTION 11 – TROUBLESHOOTING AND ELECTRICAL SYSTEM: FE400 ENGINE
Troubleshooting Guide
Electrical System
Wiring Diagram
Electrical Circuits
Starter Circuit
Generator Circuit
Engine Ignition Circuit
Engine Kill Circuit
Reverse Buzzer Circuit
Low Oil Warning Circuit
Lockout Cam Circuit
Fuel Gauge and Sending Unit Circuit
Hour Meter Circuit
Lighting Circuit
Circuit Testing
Testing the Starter Circuit and Generator Circuit
Testing the Engine Ignition Circuit
Testing the Engine Kill Circuit
Testing the Reverse Buzzer Circuit
Testing the Low Oil Warning Circuit
Testing the Lockout Cam Circuit
Testing the Fuel Gauge and Sending Unit Circuit
Testing the Lighting Circuit
Page VIII Bobcat 2100/2100S Service Manual
Test Procedures
Index of Test Procedures
SECTION 12 – ELECTRICAL COMPONENTS: FE400 ENGINE
Starter/Generator
Voltage Regulator
Diode
Key Switch
Solenoid
Fuse
Lockout Cam Limit Switch
Lockout Cam
Reverse Warning Buzzer
Reverse Buzzer Limit Switch
Low Oil Warning Light
Fuel Gauge/Hour Meter
Fuel Level Sending Unit
RPM Limiter
Ignition Coil
Oil Level Sensor
Headlights
Headlight Diode
Light Switch
Testing the Light Switch
Battery
General Information
Ground Straps
SECTION 13 – FE400 ENGINE
General Information
Before Servicing
Lubrication System
Spark Plug
Cylinder
Breather Valve (Reed Valve)
Valve Clearance Check and Adjustment
Crankcase
Engine Removal
Crankcase Cover Removal
Oil Level Sensor
Bobcat 2100/2100S Service Manual Page IX
Ignition Coil and Flywheel
Crankcase Cover Installation
Flywheel Installation
Engine Installation
Torque Specifications
Adjustment and Settings
SECTION 14 – FUEL SYSTEM
General Information
Carburetor
Main Jet Elevation/Size Chart
Changing the Main Jet
Engine Control Linkage
General Information
Accelerator Rod
Governor Cable
Accelerator Cable
Closed Throttle or Idle Adjustment
Engine RPM Adjustment
Choke and Air Intake System
Choke Cable Removal
Choke Cable Installation
Air Box Removal
Air Box Installation
Intake Duct Repair
Intake Duct Removal
Intake Duct Installation
Air Filter
Fuel Filter Removal
Fuel Filter Installation
Fuel Pump
General Information
Fuel Pump Removal
Fuel Pump Disassembly
Fuel Pump Cleaning and Inspection
Fuel Pump Assembly
Fuel Pump Installation
Fuel Tank
Fuel Tank Removal
Fuel Tank Storage or Disposal
Fuel Tank Installation
Page x Bobcat 2100/2100S Service Manual
Fuel Lines
Fuel Shut-Off Valve
SECTION 15 – EXHAUST SYSTEM
Muffler
Muffler Removal
Muffler Installation
SECTION 16 – MC012C-AS00 UNITIZED TRANSAXLE WITH DIFFERENTIAL LOCK
General Information
Lubrication
Axle Shaft
Axle Shaft, Bearing, and Oil Seal Removal
Axle Bearing Removal
Axle Shaft, Bearing, and Oil Seal Installation
Unitized Transaxle Removal
Unitized Transaxle Installation
Forward/Reverse Shifter Cable
Forward/Reverse Shifter Cable Removal
Forward/Reverse Shifter Cable Installation
Forward/Reverse Shifter Cable Adjustment
Differential Lock System
Differential Lock System Inspection
Differential Lock Cable Removal
Differential Lock Cable Installation
SECTION 17 – TORQUE CONVERTER
General Information
Drive Belt
Drive Belt Removal
Drive Belt Installation
Drive Clutch
Drive Clutch Removal
Drive Clutch Cleaning and Inspection
Drive Clutch Disassembly
Inspection of Drive Clutch Parts
Drive Clutch Assembly
Drive Clutch Installation
Bobcat 2100/2100S Service Manual Page xi
Driven Clutch
Driven Clutch Removal
Driven Clutch Disassembly
Driven Clutch Inspection
Driven Clutch Assembly
Driven Clutch Installation
SECTION 18 – RECONDITIONING THE FE400 ENGINE
General Information
Recommended Replacement Parts For Engine Teardown
Before Servicing
Mechanical Systems
Cylinder Components
Cylinder Head
General Information
Cylinder Shroud Removal
Rocker Arm and Push Rod Removal
Cylinder Head Removal
Valve Removal
Breather Valve (Reed Valve)
Cylinder Head Cleaning and Inspection
Valve Guides
Valve Seats
Valves
Rocker Arm and Rocker Shaft inspection
Push Rod Inspection
Cylinder Head Installation
Valve Clearance Check and Adjustment
Breather Valve (Reed Valve)
Installation of Remaining Engine Components
Crankcase Components
Crankcase Cover Removal
Camshaft and Hydraulic Lifters
Piston and Connecting Rod
Cylinder Block
Ignition Coil and Flywheel
Oil Pump
Oil Pressure Relief Valve
Crankshaft and Counterbalance
Counterbalance Weight
Oil Screen
Ball Bearing
Oil Seals
Crankshaft Axial Play Adjustment
Crankcase Cover Installation
Engine Assembly
Engine Installation
Service Specifications
Specifications for Resizing Cylinder Bore
Torque Specifications
Adjustment and Settings
SECTION 19 – RECONDITIONING THE MC012C-AS00 UNITIZED TRANSAXLE WITH DIFFERENTIAL LOCK
Transaxle Model and Identification
Lubrication
Axle Shaft
Unitized Transaxle Removal
Unitized Transaxle Disassembly
Component Disassembly
Differential Gear Lock Housing Disassembly
Governor Gear Disassembly
Differential Gear Case Disassembly
Shifter Fork Disassembly
Synchronizer Gear Disassembly
Intermediate Gear Disassembly
Idler Shaft Disassembly
Unitized Transaxle Component Inspection
Idler Shaft Assembly
Intermediate Gear Assembly
Synchronizer Gear Assembly
Shifter Fork Assembly
Differential Gear Case Assembly
Governor Gear Assembly
Differential Gear Lock Housing Assembly
Unitized Transaxle Assembly
Unitized Transaxle Installation

Porcellato Engineering, (aka porcellato.com) is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for website owners to earn advertising fees by advertising and linking to amazon.com.