103373121, Service Manual, 2008-2011 Club Car Charger

103373121, Service Manual, 2008-2011 Club Car Charger Domestic PowerDrive and IQ Plus and High Frequency Battery Charger, 300 Pages

 

 

103373121, Service Manual, 2008-2011 Club Car Charger Domestic PowerDrive and IQ Plus and High Frequency Battery Charger, 300 Pages, $54.95

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CONTENTS
SECTION 1 – SAFETY
General Warning
Disabling The Vehicle
Disconnecting The Batteries
Connecting The Batteries
SECTION 2 – CHARGER IDENTIFICATION AND SPECIFICATIONS
Battery Charger Identification
Specifications
SECTION 3 – POWERDRIVE CHARGER (EXTERNAL)
General Information
PowerDrive External Charger Features
Battery Warning Light
The Charge Circuit
DS, DS Villager 4, 800, 810 and 850
Turf 1 and Carryall 1
Precedent – 4 x 12-Volt
Precedent – 6 x 8-Volt
Charger Installation and Operation
AC Power Connection
Charging Batteries
Testing Charger Operation
DC Cord and Plug Inspection
Checking Battery Condition After a Charge Cycle
Start Charge Cycle
Troubleshooting
Test Procedures
Index of Test Procedures
Page iv 2008-2011 Domestic Battery Charger Maintenance and Service Manual
Charger Repairs
DC Cord
Heatsink
Transformer
Ammeter
Fuse Link
Voltage Suppressor
Charger Relay
Charger AC Circuit Breaker
Charger AC Cord
Charging a Battery Pack that has Low Voltage
SECTION 4 – POWERDRIVE CHARGER (ONBOARD)
General Information
PowerDrive Onboard Charger Features
Battery Warning Light
The Charge Circuit
Charger Operation
Checking Battery Condition
Troubleshooting
Test Procedures
Index of Test Procedures
Charger Repairs
DC Cord
Heatsink
Transformer
Ammeter
Fuse Link
Charger Relay
Charger AC Circuit Breaker
Charger AC Cord and Retractable Cord Reel
Retractable AC Cord Reel
Charging a Battery Pack that has Low Voltage
Onboard Charger Removal and Installation
DS Villager 4
Precedent Vehicles
2008-2011 Domestic Battery Charger Maintenance and Service Manual Page v
SECTION 5 – POWERDRIVE 2 CHARGER (EXTERNAL)
General Information
PowerDrive 2 Battery Charger Features
Battery Warning Light
The Charge Circuit
Charger Installation and Operation
AC Power Connection
Charging Batteries
Testing Charger Operation
DC Cord and Plug Inspection
Checking Battery Condition After a charge Cycle
Start Charge Cycle
Troubleshooting
Test Procedures
Index of Test Procedures
Charger Repairs
DC Cord
Rectifier
Transformer
Ammeter
Fuse Link
Voltage Suppressor
Charger Relay
Charger AC Circuit Breaker
Charger AC Cord
Charging a Battery Pack that has Low Voltage
SECTION 6 – POWERDRIVE 3 – MODEL 26560
General Information
PowerDrive 3 Battery Charger Features
Battery Warning Light
The Charge Circuit
DS, 800, 810 and 850 Vehicles – 4 x 12-Volt
Turf 1 and Carryall 1 Vehicles – 6 x 8-Volt
Precedent Vehicles – 4 x 12-Volt
Precedent Vehicles – 6 x 8-Volt
Charger Installation and Operation
AC Power Connection
Charging Batteries
Testing Charger Operation
DC Cord and Plug Inspection
Checking Battery Condition After a charge Cycle
Start Charge Cycle
Troubleshooting
Test Procedures
Index of Test Procedures
Charger Repairs
DC Cord
Rectifier
Transformer
Ammeter
Fuse Link
Relay Board Assembly
Charger AC Circuit Breaker
Charger AC Cord
Charging a Battery Pack that has Low Voltage
SECTION 7 – POWERDRIVE 3 – MODEL 26580
General Information
PowerDrive 3 Battery Charger Features
Battery Warning Light
The Charge Circuit
DS, 800, 810 and 850 Vehicles – 4 x 12-Volt
Turf 1 and Carryall 1 Vehicles – 6 x 8-Volt
Precedent Vehicles – 4 x 12-Volt
Precedent Vehicles – 6 x 8-Volt
Charger Installation and Operation
AC Power Connection
Charging Batteries
Testing Charger Operation
DC Cord and Plug Inspection
Checking Battery Condition After a charge Cycle
Start Charge Cycle
Troubleshooting
Test Procedures
Index of Test Procedures
2008-2011 Domestic Battery Charger Maintenance and Service Manual Page vii
Charger Repairs
DC Cord
Diode/Heatsink
Transformer
Ammeter
Fuse Link
Relay Board Assembly
Charger AC Circuit Breaker
Charger AC Cord
Charging a Battery Pack that has Low Voltage
SECTION 8 – IQ PLUS CHARGER (EXTERNAL)
General Information
IQ Plus External Charger Features
Battery Warning Light
UL and CSA Listing
The Charge Circuit
External Charger Installation and Operation
External Charger AC Power Connection
Charging Batteries
External Charger Plug and Receptacle
Checking Battery Condition with an External Charger
Start Charge Cycle
Testing Charger Operation
Troubleshooting
Test Procedures
Index of Test Procedures
Charger Repairs
DC Cord
Heatsink
Transformer
Ammeter
Fuse Link
Voltage Suppressor
Charger Relay
Charger AC Circuit Breaker
Charger AC Cord
Charging a Battery Pack that has Low Voltage
Page viii 2008-2011 Domestic Battery Charger Maintenance and Service Manual
SECTION 9 – IQ PLUS CHARGER (ONBOARD)
General Information
IQ Plus Onboard Charger Features
Battery Warning Light
UL and CSA Listing
The Charge Circuit
Onboard Charger Operation
Onboard Charger AC Power Connection
Charging Batteries
Checking Battery Condition with an Onboard Charger
Start Charge Cycle
Testing Charger Operation
Troubleshooting
Test Procedures
Index of Test Procedures
Charger Repairs
DC Cord
Heatsink
Transformer
Ammeter
Fuse Link
Charger Relay
Charger AC Circuit Breaker
Charger AC Cord and Retractable Cord Reel
Retractable AC Cord Reel
Charging a Battery Pack that has Low Voltage
Onboard Charger Removal and Installation
SECTION 10 – HIGH FREQUENCY CHARGER (ONBOARD)
General Information
Features
UL and CSA Listing
CE Compliance
IP (Ingress Protection) Rating
How To Identify Charge Algorithm Number
The Charge Circuit
Onboard Charger Operation
Charger Displays
AC Power Connection
Charging Batteries
2008-2011 Domestic Battery Charger Maintenance and Service Manual Page ix
Maintenance
Troubleshooting
Test Procedures
Index of Test Procedures
Battery Troubleshooting Examples: 12-Volt Batteries
Battery Troubleshooting Examples: 8-Volt Batteries
Battery Troubleshooting Examples: 6-Volt Batteries
Charger Repairs
Onboard Charger Removal and Installation

 

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