102397601, M&S, 2004, DS Gasoline and Electric Vehicles

102397601, M&S, 2004, DS Gasoline and Electric Vehicles, 104 Pages

 

 

102397601, M&S, 2004, DS Gasoline and Electric Vehicles, 104 Pages, $24.95

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CONTENTS
SECTION 1 – SAFETY
General Warning
SECTION 2 – VEHICLE SPECIFICATIONS
SECTION 3 – GENERAL INFORMATION
Serial Number Identification
Safety Committee
Storage – Gasoline Vehicle
Preparing the Gasoline Vehicle for Extended Off-Season Storage
Returning the Stored Gasoline Vehicle to Service
Storage – Electric Vehicle
Preparing the Electric Vehicle for Extended Off-Season Storage
Returning the Stored Electric Vehicle to Service
SECTION 4 – BODY AND TRIM
Cleaning the Vehicle
Seat
Front and Rear Body Repair
Stress Lines or Streaks
Minor Impact Damage/Deformations
Minor Scratches and Surface Blemishes
Small Scratches That Cannot Be Buffed Out
Gouges, Punctures, Tears, Large Scratches, and Abrasions
Touch-up Paint Color Chart
Canopy
Canopy Removal
Canopy Installation
Front Body
Front Body Removal
Front Body Installation
Rear Body
Rear Body Removal
Rear Body Installation
Page iv 2004 DS Golf Car Maintenance and Service Manual
Floor Mat
Floor Mat Removal
Floor Mat Installation
SECTION 5 – ACCELERATOR AND BRAKE PEDAL GROUP
Throttle Input Device Identification
Brake Pedal and Park Brake
Brake Pedal Removal
Brake Pedal Installation
Park Brake Removal
Park Brake Installation
Accelerator Pedal – Gasoline and Electric V-Glide Vehicles
Accelerator Pedal Removal
Accelerator Pedal Installation
Accelerator Pedal – Electric MCOR Vehicles
Accelerator Pedal Removal
Accelerator Pedal Installation
Pedal Group Adjustment – Gasoline Vehicle
Pedal Group Adjustment – Electric MCOR Vehicles
Pedal Group Adjustment – Electric V-Glide Vehicles
SECTION 6 – WHEEL BRAKE ASSEMBLIES
General Information
Brake Shoe Removal
Brake Assembly Cleaning
Brake Shoe Installation
Brake Adjustment
Brake Cluster Removal and Installation
Brake Cluster Installation
Brake Cable Removal and Installation
SECTION 7 – STEERING AND FRONT SUSPENSION
General Information
Steering Wheel
Steering Wheel Removal
Steering Wheel Installation
Steering Column
Steering Column Removal
Steering Column Disassembly
Steering Column Assembly
Steering Column Installation
2004 DS Golf Car Maintenance and Service Manual Page v
Steering Adjustment
Rack and Pinion
Rack and Pinion Removal
Rack and Pinion Disassembly
Rack and Pinion Assembly
Rack and Pinion Installation
Tie Rod and Drag Link
Tie Rod and Drag Link Removal
Tie Rod and Drag Link Installation
Front Suspension
Lubrication
Wheel Alignment
Front Suspension Components
Tapered Leaf Spring Removal
Tapered Leaf Spring Installation
Kingpin and Steering Spindle Removal
Kingpin and Steering Spindle Installation
Delta A-Plate Removal
Delta A-Plate Installation
Shock Absorber Removal
Shock Absorber Installation
Front Wheel Bearings and Hubs
Front Wheel Free Play Inspection
Front Hub Removal
Front Hub Installation
SECTION 8 – WHEELS AND TIRES
General Information
Wheels
Wheel Removal
Wheel Installation
Tires
Tire Removal
Tire Repair
Tire Installation
SECTION 9 – REAR SUSPENSION
General Information
Shock Absorbers
Shock Absorber Removal and Inspection
Shock Absorber Installation
Page vi 2004 DS Golf Car Maintenance and Service Manual
Leaf Springs
Leaf Spring Removal
Leaf Spring Installation

 

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